ZENITH Maschinenfabrik GmbH
ZENITH Maschinenfabrik GmbH
Aerated Concrete Production Line
  • Aerated Concrete Production LineAerated Concrete Production Line

Aerated Concrete Production Line

Aerated concrete production line is a complete set of equipment for producing aerated concrete blocks, designed by ZENITH factory. Its products use river sand, lime, and cement as the main raw materials, with aluminum paste added as a foaming agent. The process involves raw material grinding, batching and mixing, pouring and aeration, cutting, and steam curing. AAC blocks are green and environmentally friendly self-insulating wall material.

Aerated concrete production line grinds fly ash or silica sand into a slurry, adds lime, cement, and aluminum paste, mixes and pours it into a blank. After static curing and foaming, it is cut into shape and finally cured under high temperature and high pressure to form porous lightweight blocks. The product has the characteristics of being lightweight, heat-insulating, sound-insulating, and fire-resistant, meeting building energy conservation standards and can replace clay bricks as a filling material for building envelopes.

Core Process Flow

1. Raw material processing: Crush and grind quicklime, mix it with fly ash, cement, etc. to form a slurry.

2. Batching and mixing: Add aluminum paste (foaming agent) and foam stabilizer in proportion and mix evenly. 3. Casting and Aeration: After the slurry is injected into the mold, it is allowed to stand and foam, forming a porous structure.

4. Cutting and Shaping: A six-sided rotating cutter is used for one-time cutting, reducing damage.

5. Autoclaving: The green body is cured under high temperature and high pressure steam to finally form the finished product.

Features of AAC

1. Aerated concrete blocks produced by the production line are lightweight, easy to construct, highly workable, and can reduce the overall cost of buildings while increasing usable floor space.

2. Aerated concrete blocks have good thermal insulation properties, meeting the needs of modern energy-saving building construction.

3. Aerated concrete blocks have good sound insulation, fire resistance, and impermeability, as well as certain strength and workability. As a filling and insulation material for building envelopes, they are widely used in construction and have become a preferred building material for vigorous promotion and development.

Aerated Concrete Production Line

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ZENITH Maschinenfabrik GmbH
Zenith-Straße 1
D-57290 Neunkirchen

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